Andrew and the Whole Grain Factory

Outside the Bob's Red Mill Store, flailing my arms like a happy muppet.

Yours truly, outside the Bob’s Red Mill Store

I feel like I won the golden ticket.

A couple of weeks ago, I had the great privilege and fortune of attending the “Full On Oregon” press trip. Sponsored by Travel Oregon (and with help from Maxwell PR), twenty food-blogging folks like me descended on Portland for an utterly exquisite weekend.

This was my first visit to Portland, and my first official “press trip.” (The trip was complimentary, though I received no financial compensation, nor was I specifically asked for anything in return.) The pros at Travel Oregon put together a spectacular itinerary — which many of my brilliant friends have already posted about (oh, and here’s a fun video recap).

As amazing as the weekend was — and I plan to share more about it in the future — one of the highlights of my trip was from before the festivities even began.  I flew in early on Thursday, dropped my bags off at the (totally fabulous) Hotel deLuxe, and hopped in a cab to Milwaukie to find the Big Red Mill.

I’m a total dork, and I couldn’t contain my excitement on the ride over — I started chatting up my driver about how excited I was to go to Bob’s Red Mill.  (Turns out, his son owns a Mexican-Korean fusion food truck. Something about Kim Chi burritos? Par for the course in Portland, it would seem.)

Inside Bob Moore's Office

Inside Bob’s Office

You already know that I’m all about the whole grains, and I’m a champion of Bob’s Red Mill products (Full disclosure: They pay for advertising on Eating Rules — but I’d sing their praises even if they didn’t.)  I’ve been wanting to tour the mill for ages, and this was finally my chance!

I met Cassidy Stockton, their Social Media Manager, at her office and she took me on a private tour around the facility. They do public tours every weekday morning, but Cassidy graciously allowed me to poke my (covered) head in just about everything — and to go beyond the white line that normally constrains the tours.

Mill Stones

Mill Stones

I didn’t get to see Bob this trip (though we’ve met briefly before; he looks just like you’d expect), but I did get a peek into his spacious-yet-unpretentious corner office. Cassidy then took me through the regular tour stuff — the original “Mill No. 1,” pictures of the company and its employees over the years, their parade float (painted on the side: “No Grain, No Gain! An Employee-Owned Company!”), and displays that share the history and story of the mill.

Bob's Red Mill Number One

An inside view of Mill No. 1 (now just part of the tour)

Do you remember on Mr. Roger’s Neighborhood when he would visit a factory and show all the production lines?  As a kid, that was my favorite part of the show — I’ve always been fascinated with mechanized production lines (once again: Dork.). And now, I got to see all the milling and packaging machinery that makes Bob’s tick, up close and personal!

The facility was much larger than I had imagined — they recently moved to this new building, about a mile down the road from their store, to accommodate their growth.  It’s seven acres under one roof!

Main Grain Storage Room

This is about 24 hours’ worth of product — and doesn’t include their gluten-free line.

Although modernized, the workflow for most products follows a traditional path — from grain to flour to individually-wrapped packages.  They start with huge, white sacks of grain (about two tons each, give or take), and fork-lift them up above one of the stone mills.

Milling Sorghum Flour

Milling Sorghum Flour – That’s the mill in the lower-right corner.

The grains (or seeds) are gravity-fed through the mill, and the ground grains fill up another one of the large, white bags.

Milling Corn

Milling Corn – Inside that cylinder are two fast-spinning stone wheels .

Those bags are then brought into the packing room, where they’re once again hoisted up — this time, over a bagging machine.

Bagging the Bountiful Black Bean Soup Mix

Bagging the Bountiful Black Bean Soup Mix

The bags are filled, labelled, slid through a metal detector (so sensitive that it can detect the iron in blood… uh, just in case), and then packed four-to-a-box.

Bobs Red Mill Packaging Line

Bags of granola, about to be boxed

The boxes are then stacked on a pallet and brought to the shipping warehouse, ready to be sent out to your local store.

Bob's Red Mil Shipping Warehouse

The Shipping Warehouse

Gluten-Free Goodness

Although it’s actually under the same roof, about a third of the building is separated and completely dedicated to Gluten-Free production.  Precautions are in place to prevent cross-contamination, and they take their Gluten-Free-ness very, very seriously. They perform regular testing to be sure their products (coming and in and going out) are actually gluten-free.

Bob's Red Mill Gluten-Testing Lab

Cassidy, showing off the Gluten Testing Lab


Organic Soft White Wheat samples

Organic Soft White Wheat samples


Bob's Red Mill Gluten Free Products

This is all Gluten-Free product, in its own room — about 24 hours’ worth as well.

Heaven, I’m in Whole Grain Heaven

After the tour, we headed over to the store.  Bob’s bought lunch — and Cassidy was incredibly patient as I struggled to decide what I wanted… too many choices, and I didn’t want to squander this opportunity!  (I very much enjoyed my grilled veggie sandwich on a whole wheat bun, and splurged with a side of fried grits… don’t tell!).

Inside the Bob's Red Mill Store

Inside the Bob’s Red Mill Store

Cassidy then grabbed a large tote bag and instructed me to fill it up with any of their products I wanted.  I was trying to be polite and not too greedy, but, well, she insisted.  I took the opportunity to try some of their products that I hadn’t encountered before, including hemp seeds, chia seeds, ground hazelnut flour, rice bran, and sweet brown rice.  I also nabbed some of their harder-to-find products, like dried blueberries, whole wheat Israeli couscous, and nutritional yeast.  Thankfully, Cassidy offered to ship everything home so I didn’t have to lug it on the plane.

Shelves of Bob's Red Mill Products

What I wish my grocery store looked like

The World Needs More Moores

One last note, before I get to the giveaway: In the past couple of years, Bob and Charlee Moore and the other partners of the company have been transitioning out of an ownership role. Instead of going public or simply selling off the company, they decided to give it to the employees [PDF].  It’s a multi-year transition, and over the next few years, the company will become wholly owned by its 200 or so employees.

And what are Bob and Charlee doing with their newfound cash?  They’re not buying yachts or McMansions. Instead, they’re putting it to wonderful use. They recently donated $1.3 Million to the National College of Natural Medicine in Portland, and $5 Million to Oregon State University to establish the Moore Family Center for Whole Grain Foods, Nutrition, and Preventive Health.

And just last week, they announced a $25 Million pledge to Oregon Health Sciences University to establish a new institute for nutrition and wellness.

In a word?  #Amazing.

Flax Seed Milling

Making Flax Seed Meal. It can’t be ground between stones, else it turns into flax seed butter — so these proprietary spinning blades do the trick!

And Now… The Giveaway!

[Update 9/25/11 – The giveaway has ended! Thanks so much to everyone who entered.]

Since I got to pick and choose the products I wanted from the store, it only seemed fair that you have a similar opportunity!  Cassidy has agreed to send four lucky October Unprocessed participants four Bob’s products of their choosing — anything from the entire product line!  That’s right: Four winners, each getting four products of their choice.

Entering is easy:  Just take the October Unprocessed Pledge (if you haven’t done so already).

Want another entry? (or not quite ready to take the October Unprocessed pledge?) Help spread the word!  Use social media (or just email) to tell your friends about either the giveaway or October Unprocessed… or both!

Then come back here and leave a comment on this post to let me know you’ve done so.

I’ll combine the lists of everyone who has taken the pledge and everyone who has shared and left a comment on this post — and then randomly choose four winners from the combined list.

The Fine Print

The giveaway ends at 11:00am PT on Sunday, September 25th.  I’ll select the winner at random from all of the eligible entries received, and post the results shortly thereafter.

Limit of two entries per person: One for taking the October Unprocessed pledge, and one for sharing with friends and posting a comment on this post.

If you’re the winner, you’ll need to email me your mailing address (no PO boxes, sorry) and phone number within three days, else I’ll choose another winner. I’ll then pass along your choices and info to Cassidy, and Bob’s will ship your prize right to you!

If you include a link in your comment to your own blog or site, I’ll consider that spam and delete your comment, sorry.  Of course, please do enter your site’s URL in the “website” field on the form.

This giveaway is open to U.S. Residents only, since we are limited to shipping within the U.S.  Although you may have two entries, you may only win once.  Odds of winning will depend on the number of entries received. Offer void where prohibited by law. Your mileage may vary.

Huge thanks to Vicky, Stacey and the rest of the Maxwell PR team; Kevin, Linea, Emily, and the rest of the Travel Oregon Team; and, of course, to my friend Cassidy and Bob’s Red Mill.

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